DC Drive
Industrial Drives
DC Drive
CG offers DC Drive products and solutions for Process Automation. These include state-of-the-art Thyristor Converters, HMI as operator interface, Data Logging, Alarm & Report generation. These solutions are tried and tested in various Industries such as –Steel Industries, Port Trust , Paper Mill
Machine, tools, Cement ,Static exciter, Test Bench etc.
The products/solutions are designed by our strong R&D and engineering teams after close interaction with customer and understanding their requirements. The integrated products/solutions are offered by teaming with the reputed world class foreign technology partners.
CG Drive products are manufactured with high quality standards of reliability at modern manufacturing facilities situated across India. The product life cycle service & spares support is provided from service centres located all over the nation.
| RANGE | POWER SUPPLY | APPLICATIONS |
| 20 KW – 5000 KW | 230 V DC – 1000 V DC | DC Drive system package for process automation in industries like Steel, Cement, Paper, etc. |
Features
Presence in Indian Industry & Infrastructure with core competencies in executing turnkey projects and offering total solutions in the areas of Power Electronics and Automation.
To provide turnkey solutions with Transformer, Thyristor converter, Drive regulator, DC Motor, Control desk, MCC/MPP, HT/LT switchgear, process automation along with Scada – HMI / high speed data logger.To absorb, adopt, adapt Multidisciplinary Technologies.
Serving Indian industry with latest Technologies from leading Foreign Associates like Experienced Engineering, Project Management and Customer Support Group.
Technical Specification
Typical DC Drive system would comprise the following:
AC Input Power HT Circuit Breaker, Converter Transformer, Thyristor Converter, Digital drive regulator, DC Choke, Output DC Circuit breaker or Contactor. In addition, Dynamic breaking facility is also provided wherever necessary, for faster braking. In some cases, AC line reactor is also provided, when no separate input transformer is available. The drives are available in 2-Q & 4-Q as per the application requirement.
TYPE: DIGICON DC DRIVE MODULES | |||
Sr. No. | DIGICON Module Range | Arm. Current (std) | Std. Field (max) |
(A) Dc | (A) Dc | ||
1 | DIGICON 40L | 40 | 10 |
2 | DIGICON 60L | 60 | 10 |
3 | DIGICON 100L | 100 | 10 |
4 | DIGICON 125L | 125 | 20 |
5 | DIGICON 150L | 150 | 20 |
6 | DIGICON 210L | 210 | 20 |
7 | DIGICON 240L | 240 | 20 |
8 | DIGICON 325L | 325 | 30 |
9 | DIGICON 360L | 360 | 30 |
10 | DIGICON 430L | 430 | 30 |
11 | DIGICON 630L | 630 | 30 |
12 | DIGICON 680L | 680 | 30 |
- A CGSTACK system implemented at Tata Steel, Hot Strip Mill, is for 5400KW/1000Vdc Motor reversing roughing Mill with hot redundant bridges in parallel for a maximum current of 20KA and has been implemented in 2006-07 in 12-pulse configuration. This was completed in 36 hrs.
- A CGSTACK system implemented at Tata Steel, Hot Strip Mill, is for 2670KW/1000Vdc Motor Finishing Mill with hot redundant bridges in parallel for a maximum current of 10KA and has been implemented in 2005-06 in 12-pulse configuration. This was completed 24 hrs.
- A CGSTACK system implemented at SAIL-DSP, Section Mill, is for 2500KW/1000Vdc Motor Main stand with hot redundant bridges in parallel for a maximum current of 2.4KA has been implemented in 2007-08 in 12-pulse configuration. This was completed in 2 days.
Service Support:
- Experienced Engineers to test and commission DC drive projects
- Safety Standards maintained
- Training includes use of special tools for commissioning
- Excellent Life Cycle Support and product upgrades
- Proven Track Record for 24×7 services to Critical Installations such as Steel plant.
Rich experience in Drive projects:
- Designing
- Engineering
- Execution
- Commissioning
- Support
Steel Industries : Wire Rod Mill, Hot Strip Rolling Mill, Cold Rolling Mill, Section Mill, Merchant Mill, Slab Caster, Billet Caster, Blast Furnace – Skip & gauge rod & bell dives, Blooming Mill, CVDC, Continuous Caster, Shearing Line, Slitting lines, Mixer, Sintering plant, Flying shear, Rotary shear, Crop & cobble/divide shear, Lance & Tilt drive, Pinch roll, wire drawing machine, etc.
Port Trust – Container Terminal – Crane application, Bulk Terminal – Crane application, Reclaimer applications
Paper Mill – Auxiliary drives
Machine tools – Plano milling machines, Horizontal boring machines, Grinding machine
Cement – Rotary Kiln drive
Static exciter – Generator Field Exciter
Test Bench – Overspeed Test benchSignificant Projects ( Turn key solutions ) implemented:
• TATA STEEL Bar & Rod Mill – 1985
• TATA STEEL Merchant Mill 2 – 1987
• TATA STEEL Hot Strip Mill – 1990
• Lloyds Steel Steckel Mill – 1992
• Jindal Vijayanagar Hot Strip Mill – 1993
• Jindal Vijayanagar Steel Slab Caster – 1996
• Tata Steel HSM upgrade (15,000 Amp) – 2005
• SAIL-DSP: Section Mill – 2007
• SAIL-BSP: 4-strand Flying Shear – 2008
• TATA STEEL Shearing Line – Ethernet Upgrade – 2008
• TCIL – DCR & CRM – Ethernet Upgrade – 2008
• BCCL – Mine Winder drive – 2010
• Confab Steel, Sri Lanka
• G.K. Steel, Khurdistan
• Melwire Rolling, Sri Lanka
• Riyad Steel, Saudi Arabia
• Fabri Metal, Congo
• Western Steel & Forging Ltd., Ghana