Emotron FlowDrive
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Industrial Drives
EMOTRON FLOWDRIVE
Dedicated waster water drive – Emotron FlowDrive is designed for use in the most common pumping scenarios (1-2 pumps of any brand) in the wastewater management industry. The heart of FlowDrive is automatic reservoir level control – which optimizes energy use, minimizes the need for maintenance and enables real time process monitoring.
User-friendly and reliable, Emotron FlowDrive offers the optimal price/performance ratio, backed by rapid deliveries from the factory in Sweden and local 24/7 service. Initially available in IP54 and IP20, within the 0.75-160 kW range, the new drive concept is fully tested and proven. Thanks to its coated boards in robust IP54-certified casings, you can rest assured it will withstand the challenges of demanding industrial settings.
The numerous benefits of Emotron FlowDrive
- Designed from Emotron’s long history of wellproven products for water and waste water industry
- Energy savings, thanks to automatic optimal pump speed control
- Compatibility with all kinds of pumps typically used in this application
- Built-in functions that minimise maintenance needs
- Absence of a PLC/pump controller reduces cost and effort involved in programming
- Having one less component reduces complexity and increases reliability
- Less starts and stops of the pumps thanks to longer run times caused by lower average frequency
- Full connectivity to suit different user scenarios (remote telemetry/local control panel)
- Complete solution packaged that is simple to install and use
- Access to system data/parameters for continuous performance monitoring
Self-learning system
During commissioning, the user configures all motor data and levels. The self-learning program then takes over, taking the measurements and calculating process data to enable optimal control. Features include load monitoring, best efficiency point and flow estimation.
Best efficiency point (BEP) algorithm
Initially, the drive operates in learn mode in order to establish the most efficient operating parameters for the BEP algorithm. By running the pump over a range of frequencies and measuring the volumes pumped, it defines the most energy efficient pumping frequency, and calibrates the related functions accordingly. Thereafter, the reservoir level control operates according to these defined values.
No flow sensor required
Once the initial commissioning program has been run, the FlowDrive can estimate in and outflow without the need for a costly external flow sensor. If more accurate flow measurements are required for other reasons, the FlowDrive does, however, support the use of an external sensor.
Random start level
To prevent residues accumulating at a single level, this feature generates a random start level. The residues spread are thus over a broader surface and major buildups prevented.
Cleaning functions
Several cleaning functions are built-in to reduce maintenance requirements;
- Pump cleaning
- Pump sump cleaning
- Pipe cleaning
| RANGE | POWER SUPPLY | APPLICATIONS | STANDARD |
| 0.75-160 kW @ 400 VAC | 230 – 690 | Water, Waste Water | IEC,OTHER |
Features
A number of options let you customize the Emotron FlowDrive functionality and fully utilize the product according to your needs. Four different options can be combined.
- Serial communication via RS232 or RS485 with Modbus RTU
- Industrial Ethernet communication (Modbus/TCP, Profinet, Ethernet-IP and EtherCAT)
- Fieldbus communication (Profibus DP, DeviceNet)
- Extended digital I/O boards
- PTC/PT100 Motor protection board (PTC + max 3 PT100)
- External control panel
- Extended EMC protection (1st environment Category C2)
- Safe stop without a contactor, i.e. Safe Torque Off (STO), for meeting the requirements of machine safety
- Standards EN 13849-1 and EN 62061
- Motor filters (output choke, sinus filter, common mode filter)
- Active front end, AFE, for low harmonics
Technical Specification
| EMOTRON FlowDrive | |
| Rated power | 0.75-160 kW @ 400 VAC |
| Supply voltage | 230-690 VAC, 3-phase |
| Rated current | 2.5-295 A |
| Protection class | IP54/20/21 |
| Approvals Emotron | CE, EAC |
Quality work is based on a quality policy that focuses on customer satisfaction, employees commitment and constant improvement. The quality system has been designed to meet the customer’s expectations and demands. The quality system shall also support and facilitate our activities in pursuing a serious and long-term customer cooperation. We have chosen to adapt the system to follow the internationally recognized standard ISO 9001 : 2000 and ISO 14001 : 2004. The enterprise has a quality management system that complies with the international standard.
